Capabilities & Machines
Narrow Woven Fabrics (Tapes/Webbings)
Warping M/c with 200 ends creel stand
For making beams of desired no of ends thru warping process .The yarns are placed on creel stand and warped on beams with required yarn tension.
Shuttle Looms
A shuttle containing the filling yarn passes through the shed (opening of warp yarns) to produce the desired weave. Can produce a seamless edges tube and items with two woven edges.
Automatic High speed Needle Looms : (Shuttle-Less Loom)
A needle passes the filling yarn through the shed where it is anchored and the passed back to the stating point before the warp yarns change pattern. This produces one woven edge and one selvage edge.
Computerized Jacquard Loom - 240 hooks
Utilizing a computer controlled CAD design system; each individual warp yarn is controlled individually. Allows for writing in fabric and 3- dimensional shapes and structures.
Rubber Positive Feeder
Thru this attachment uniform & continous tension on rubber threads is maintained while on weaving process of elastic tapes & webbings.
Continues Dyeing M/C with hot air circulated:
chamber & steamer with neumatic
pressure rollers on
padding.
Large scale continues dyeing produces a consistent color throughout the lot at a high rate of production. Smaller custom lots are still available through our batching process. Both methods are processed through the quality lab to ensure color conformance.
Continues Washing M/c with SS Tanks
For continues washing of Narrow fabrics to remove surplus colour on padding process to get better wash fastness ratings.
Continues Coating M/c with hot air circulated:
chamber with
neumatic pressure rollers on padding.
For co:ntinues coating like UV , Water Repellence , Flame Retardant & Resin treatment on Narrow fabrics and also for pigment dyeing
Finishing / Calendring M/C
Application and curing for all types of fabric finishes: flame treatment, resin treatment, stiffening agents, silicone release agents, starches, etc.
Screen Printing M/c ( Semi Automatic )
For continues screen printing on any kind of narrow woven fabrics.
Rolling & Festooning M/c
For making desired rolls of narrow fabrics.
Automatic Strap measuring & Hot Cutting M/C
For continues measuring & Heat cut straight and angled / sealed ends.
Hole Punching Equipment
For making holes in webbings before applying the eyelets.
Braided & Twisted Cords/Ropes
Automatic High Speed Bobbin Winders
For making bobbins of desired length.
High Speed Braiding M/c ( 8 ,16 , 24, 32 & 48 carriers )
Braids are textiles formed by plaiting several yarns together diagonally (weaving is at orthogonal angles). The number of strands available for braiding at VIRAJ goes from 8 to 64.
Solid Braiding M/c ( 12 & 18 carriers )
For making Braided ropes with solid type affect. At present we have 12 & 18 spindles/ carrier machine.
Knit Braiding M/c
For making knitted cords of dia 3 - 8mm dia & ropes from 10 - 16 mm dia.
Twisting M/c ( 16 & 200 Spindles ) & TFO M/c
For giving initial twist in yarns and to also make twines.
Twisted Rope making ( 3 Strands ) M/c
For making twisted ropes of dia 2 - 8 mm
Twisted Rope making ( 3 Strands ) M/c
For making twisted ropes of dia 10 - 18 mm
Shoe Lace Cutting and Tipping M/c
For automatic measuring , cutting & end tipping of cords for making shoe laces
Our Capabilities
Operating, needle/shuttle less, Shuttle looms, Jacquard, and
specialty broad Web looms, as well as, modern ranges in our
dyeing and finishing departments, VIRAJ provides customers with
quality products manufactured to precise specifications.
VIRAJ offers a full range of services to cover every aspect of
design, production, and post-production processes. From design
and prototype development, to weaving, dyeing, finishing, strap
cutting, and minor assembly Viraj Group can meet your unique
product requirements.
Our post weave processing technologies
Dye house capabilities include yarn dyeing,
small lot batch dyeing, and large lot continuous dyeing. We
utilize spectrophotometers for color matching in order to
minimize the time spent in the lab and increase production
efficiencies. Lab dips are available through our dye lab for
color matching of customer samples.
Finish capabilities are heat setting,
scouring, resin treating for abrasion and/or stiffness,
water based Teflon®, silicone, latex, waterproof, flame
treat, anti-fungal, and pre-shrinking.
Coating capabilities covers UV Coating on
Tapes & webbings for Arrester Barrier Nets used in arresting
Air craft's.
VIRAJ strap cutting department offers
custom length cutting, sealing & hole punching. As a result
of VIRAJ strong commitment to quality, the company has
developed a top rate in house lab testing facility.
Test reports and certificates of
conformance to the specifications are available upon
request. Tests available include, but not limited to,
tensile, elongation, color fastness, abrasion, etc.
Our Machines
Warping Machine with 200 ends creel stand
Sample Warping Machine
Computerised high speed precision Yarn twisting Machine
Ring Twister
Needle Loom Weaving Section
Automatic High speed Needle Looms (Shuttle-Less Loom)
Shuttle Loom Section
Shuttle Loom
Continous Dyeing Machine for Nylon (Steaming Process)
Continous Dyeing Machine for Polyeter
(High Temp hot air circulated Process)
Continious Washing Machine
Continous Padding & Coating Machine
Finishing/Calendring Machine
Screen Printing Machine ( Semi Automatic )
Rolling making Machine.
Festooning Machine for Elastics
Automatic Web Cutting
Hole Punching Equipment
Solid 12 Spindle Braiding Machine
High Speed 12, 16, 32 & 48 spindles Braiding Machine
Tape Seperator Machine
Automatic Stitching
Twisted Twines/Rope making ( 3 Strands ) 2 - 6 mm Dia
Twisted Rope making ( 3 & 4 Strands ) 8 - 20 mm Dia
